What is
the role of a camshaft in an internal-combustion
engine?
The camshaft actuates the intake and exhaust
valves of piston cylinders, ensuring valve
timing is synchronized with piston movement for
an engine to run smoothly.
How does
the camshaft interact with the crankshaft in a
four-stroke engine?
The camshaft is linked to the crankshaft by
gears, chains, or a belt, rotating at half the
speed of the crankshaft and coordinating valve
timing with piston movement.
What are
the four strokes in a four-stroke cycle?
The four-stroke cycle comprises the intake
stroke, compression stroke, power stroke, and
exhaust stroke.
What are
the names of the different types of camshafts?
Different types of camshafts are: solid flat
tappet, hydraulic flat tappet, solid roller, and
hydraulic roller.
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camshaft, in internal-combustion engines, a
rotating shaft with attached disks of irregular
shape (the cams), which actuate the intake and
exhaust valves of a piston and cylinder. The
cams and the camshaft are usually formed as a
unit, with the cams set at angles to open and
close the valves in a prescribed sequence as the
cams rotate. A separate camshaft for each row of
cylinders is driven by gears or chains from the
crankshaft. Some engine designs feature two
camshafts for each row of cylinders.
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Function
The
camshaft is mechanically linked
to the crankshaft by gears or
through chains or a belt so that
valve timing (controlled by the
camshaft) remains synchronized
with piston movement (which
drives the crankshaft). The
camshaft usually rotates at half
the speed of the crankshaft in a
four-stroke engine.
As the
piston moves up and down, the
camshaft opens and closes inlet
and outlet valves. This precise
coordination is critical for an
engine to run smoothly through a
typical four-stroke cycle.
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The four-stroke cycle
Intake
stroke£ºThe opening of a
piston cylinder¡¯s inlet valve
allows the air-gas mixture to
enter the cylinder as the piston
moves down in the cylinder.
Compression stroke£ºThe inlet
valve closes as the piston
rises, compressing the air-gas
mixture.
Power
stroke£ºA spark plug at the
top of the cylinder ignites the
mixture. The force of the
generated explosion pushes the
piston down. This is where the
engine¡¯s power comes from.
Exhaust
stroke£ºThe camshaft opens
the cylinder¡¯s exhaust valve,
allowing the gases to exit the
cylinder as the piston comes
back up.
Since the
camshaft moves at half the speed
of the crankshaft, one
four-stroke cycle is completed
for every two revolutions of the
crankshaft.
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Types of camshafts
There are four
types of camshafts based on the
design of the parts connecting
the cam lobes to the valves.
Glossary
•
Cam
lobe£ºThe
raised,
roughly
egg-shaped
portion
of the
camshaft.
As it
rotates,
its
shape
converts
rotary
motion
into an
up-and-down
motion
to open
and
close
valves.
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•
Tappet
(lifter
or
follower)£ºA
small
component
that
rides on
the cam
lobe and
transfers
its
motion
to the
rest of
the
valve
train.
It can
be a
flat or
roller
type and
either
solid or
hydraulic.
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•
Pushrod£ºA
slender
rod used
in
cam-in-block
engines
to carry
motion
upward
from the
lifter
in the
engine
block to
the
rocker
arm in
the
cylinder
head.
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•
Rocker
arm£ºA
small
lever
that
turns to
push a
valve
open
when
lifted.
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•
Valve£ºA
spring-loaded
component
in the
cylinder
head
that
opens to
admit
the
air-gas
mixture
(intake
valve)
or
release
exhaust
gases
(exhaust
valve)
and
closes
tightly
to seal
the
combustion
chamber.
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•
Valve
lash
(clearance)£ºSmall
gap left
between
the
valve
train
components
(usually
between
the
valve
stem tip
and the
rocker
arm or
follower)
when the
valve is
fully
closed
and the
cam lobe
is not
actuating
valves.
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• Solid
flat tappet£ºThis is a
traditional design in which the
cam pushes directly on a flat
lifter. It works well at high
speeds but makes more noise and
needs regular adjustment to
maintain the correct gap (lash).
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• Hydraulic
flat tappet£ºThough similar
to the solid flat type, the
hydraulic flat has a small
oil-filled part inside that
automatically keeps the lash
correct. This makes it quieter,
smoother, and easier to
maintain.
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• Solid
roller£ºInstead of a flat
surface, the lifter has a tiny
roller wheel that rides on the
cam. This reduces friction and
lets the engine use additional
cams with more flared-out head
curves for more power. Like the
solid flat type, it needs
regular adjustments.
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• Hydraulic
roller£ºThis combines the
roller wheel, with its reduced
friction and greater power
potential, with a self-adjusting
oil system, which obviates the
need for manual lash checks.
This design is quiet, durable,
and low-maintenance.
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Camshafts can
also be classified based on the
camshaft¡¯s location relative to
the valves and how its motion
reaches them:
Cam-in-block (overhead valve)£ºIn
this design, the camshaft is
positioned within the engine
block. Pushrods transfer the
motion of the cams to rocker
arms, which move the valves.
Overhead
camshaft£ºThe camshaft is
located above the valves in the
cylinder head. This eliminates
the need for pushrods and allows
higher engine speeds.
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Single overhead
camshaft£ºOne
camshaft is used for all
cylinders and controls
both intake and exhaust
valves.
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Double overhead
camshaft£ºTwo
camshafts are used for
the cylinders in the
engine. One camshaft
actuates all intake
valves and the other the
exhaust valves. This
allows greater
flexibility in valve
timing.
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Variable valve timing
The fixed
duration for which the inlet and
exhaust valves in the piston
cylinder open and shut makes for
consistent operation, but this
has its drawbacks. When the
crankshaft rotates at a lower
rate, the valves should open and
close earlier, whereas if the
crankshaft rotates faster they
should still open earlier but
then stay open for longer. The
fixed duration of valve timing
cannot accommodate such
adjustments. Modern engines
often incorporate variable valve
timing, in which the camshaft¡¯s
phase relative to the crankshaft
can be adjusted even as the
engine is running.
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This
system improves power and fuel
efficiency across different
engine speeds and reduces
emissions. Some advanced designs
include cam-less or
electrohydraulic valve systems,
in which manual actuators such
as cams are replaced by elements
that work on electrical power.
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