The camshaft
is critical to the basic function of an engine.
Comprised of two distinct parts, the cams and
the shaft, the camshaft is the element that
enables valves to open. As the shaft rotates,
the egg-shaped cams (or "lobes") push the valves
open in sync with the crankshaft gear.
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Identifying the Camshaft
In modern
overhead-cam (OHC) engines, the
camshaft is located in the
cylinder head. Single OHC (SOHC)
engines have one cam per bank,
usually mounted between the
valve stems. Rocker arms
transmit SOHC movement to the
valves. Dual OHC (DOHC) engines
have two cams per bank, usually
directly over the valve stems,
one for intake valves and one
for exhaust valves. Force is
transmitted directly to the
valve. An i4 (four-cylinder)
SOHC engine has one camshaft,
while a V6 or V8 SOHC engine has
two. An i4 DOHC engine has two
camshafts, while a V6 or V8 DOHC
engine has four camshafts.
Overhead-cam engines have three
to five valves per cylinder, but
usually two intake valves and
two exhaust valves.
Older engines
and a few newer ¡°pushrod¡±
engines have a single camshaft
in the cylinder block. Long
metal pushrods transmit camshaft
movement to the rocker arms,
which transmit that movement to
the valves. Pushrod engines
usually have two or three valves
per cylinder, usually one intake
valve and one exhaust valve.
The typical
camshaft is milled from a
rough-formed cast steel blank.
Some performance and custom
camshafts may be milled from a
solid steel block.
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How Camshafts Work
As the
camshaft rotates, the cam lobes
move up and down. In DOHC
engines, every rotation causes a
single cam lobe to push the
valve down, opening it into the
cylinder. Similarly, in SOHC and
pushrod engines, the cam lobe
pushes on the rocker arms (or
pushrods then rocker arms),
opening the valve. As the cam
lobe rotates further, the valve
spring forces the valve back up,
closing it.
The camshaft
is usually connected to the
crankshaft using a timing chain
or timing belt. In some pushrod
engines, timing gears may also
be used. The camshaft gear has
twice as many teeth as the
crankshaft gear, which allows it
to rotate at half the speed of
the crankshaft. The camshaft has
four distinct strokes: intake,
compression, power, and exhaust.
Common
camshafts are made to match
typical operating
characteristics and may
accentuate highway cruising
efficiency or low-end power.
Similarly, valve ¡°lift¡± refers
to the height of the lobe in
relation to the center of the
shaft, which determines how far
the valve opens. On fixed
camshafts, this is not
adjustable, but there are
circumstances at which the
engine might ¡°breathe¡± better if
only the valves could open a
little more. Also, a fixed
camshaft might open the intake
valve 10¡ã before TDC (BTDC) and
close it 5¡ã after bottom dead
center (ABDC) and open the
exhaust valve 15¡ã before bottom
dead center (BBDC) and close it
5¡ã ATDC. This is referred to as
valve opening duration. This
works well on average but
doesn¡¯t excel in any one driving
situation.
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Specialized Camshaft
Functions
Timing is
important. Valves must open and
close at specific intervals in
relation to cylinder position.
For example, as cylinder #1 is
coming to top dead center (TDC)
on the exhaust stroke, the
camshaft is opening the intake
valves and closing the exhaust
valves. At the same time,
cylinder #3 might be reaching
TDC on the compression stroke,
so the camshaft would leave
those valves closed.
Camshafts
fitted with variable valve
timing (VVT) use hydraulic
actuators to advance or
retard valve timing in
relation to crankshaft angle.
VVT enables high-speed
efficiency or low-speed power.
Using
specialized variable valve lift
(VVL) camshafts and
computer-controlled solenoids or
hydraulic actuators, the ECM can
select between two valve lift
options, depending on driver
demand.
On vehicles
with direct fuel injection, some
diesel engines, and most
gasoline direct injection
engines, the high-pressure
fuel pump (HPFP) is driven
by a lobe on one of the
camshafts.
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Common Camshaft Problems
Because
the camshaft is a solid steel
component, it isn¡¯t prone to
wear or breakage. In most
engines, other parts will wear
out before the camshaft. Still,
there are a few common camshaft
problems that might arise.
Worn
Cam Lobes (also called"wiped
out"or"flogged") refers to cam
lobes that have been worn down.
Worn cam lobes won¡¯t open the
valves as much as intended,
leading to poor engine
performance and cylinder
misfiring. If this affects the
HPFP, insufficient fuel pressure
will lead to higher emissions
and random misfiring.
Worn
Lifters do not refer to an
exclusive camshaft problem, but
can be driven by the camshaft. A
worn lifter won¡¯t lift the valve
as much as inteneded, if at all,
and is typically heard as a
clattering or tapping in the
valve cover.
Broken
Camshaft refers to
catastrophic failure of the
camshaft. This could be a
manufacturing defect or be
caused by the camshaft seizing.
In pushrod engines, a broken
camshaft could significantly
damage connecting rods, cylinder
block, pistons, or the
crankshaft. In interference
engines, a broken camshaft could
damage the cylinder head,
valves, or pistons.
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All three of
these problems are caused by
lack of proper engine
maintenance. Prevent camshaft
issues by getting regular engine
oil changes with a quality oil,
adhering to manufacturer
recommendations regarding oil
change interval, oil type, and
oil viscosity, and avoiding
engine overheating.
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